Editors note: This originally appeared on iH8MUD 100 series forums and is reproduced here with permission from the author.
Article by: parnoren (words), socalsuv (images) and InformationJunky (image)
Applicable Models: 1998 to 2007 100 Series Land Cruiser / LX470
Issue: Shaft behind the ignition lock cylinder breaks
Parts Needed: for 1998-2002 Model Years;
If you have Power Tilt Steering 45280-60510 Bracket Assy, Steer, $200, qty 1 and 45897-12020 Bolts, $3, qty 2
If you have Manual Tilt Steering 45280-60460 Bracket Assy, Steer, $200, qty 1 and 45897-12020 Bolts, $3, qty 2
First remove the plastic cover that sits under the steering column which houses the rear window buttons, the gas fill cover and the hood latch. Remove it completely for easy access. Four Philips screws hold the two latches. Four electrical connections also need to be disconnected. Also remove the metal plate held down by four 10mm bolts. This gives you better access.
Remove the black ring that’s around the ignition (one Philips screw) and place it to the side.
Now remove the key cylinder by inserting the key to the ON (or somewhere between ON and Acc) position and push a small screwdriver or a small punch in to the whole underneath the housing to release the key cylinder.
After removing the cylinder make sure you take a look at exactly which position the broken Cam Rod is in so that you get it right when inserting the new one later. I believe you can also look at the new one you just bought as they don’t sell just the Cam Rod, but the whole housing.
Now the small broken piece needs to come out and this is where it gets a little trickier. As you will see on the new housing, there is a slot that allows you to insert or remove the Cam Rod which also acts as a lock so the Cam Rod doesn’t come out again. Doing the whole procedure this way makes it difficult if not impossible to have a look in the back of the housing since it’s still attached to the steering column.
The next step is to remove the two Philips screws holding the white plastic part that is attached to the back of the housing. It’s possible to get a medium sized Philips screwdriver in there and remove the screws, but quite difficult to get the screws back in again. (tape the screw to the screwdriver while trying to locate the holes). Then back off the plastic part about 1/4″ so that the Cam Rod can be turned easily. Using a pair of very long needle pliers the broken part can now be turned and pulled out. This is where you will look at the new Cam Rod and the new housing to see how to position the broken off piece inside the housing so that it can be extracted. Mine had to be turned about 90 degrees to the left.
After this you take the new Cam Rod and push it in all the way so that the slot in the housing is aligned with the part of the Cam Rod that needs to fit in this slot. I used a pair of needle pliers to push the rod in. Then turn the Cam Rod so it’s in the same position as the old one was in when you first took it apart. This should prevent you from placing the rod in the 180 degree wrong position. If you turn it 180 degrees the wrong way I believe you will have to use procedure 1 or 2 (removing the housing by drilling out the bolts) since the Cam Rod is now in the way for you to get in with a long screwdriver and release the steering lock. Fortunately it worked the first time for me.